The Lion in Winter: Ford's Flathead V8 and the Fall of Henry Ford PDF Print E-mail

Tags: 1930s | 1940s | American cars | Bob Gregorie | Edsel Ford | Ford | Henry Ford

Written by Aaron Severson   
Saturday, 23 January 2010 00:00

The 1930s were full of fascinating experiments and exotic multicylinder Classics, but few cars of that era were more important or more influential than the humble Ford flathead V8. Cheap, pretty, and fast, it launched the American fascination with inexpensive V8 engines, and spawned countless hot rods and customs.

This week, we look at the history of Ford's famous flathead -- Henry Ford's final triumph, and the beginning of his downfall.

1936 Ford DeLuxe roadster hood ornament

THE SELF-STYLED GENIUS OF HENRY FORD

Throughout his life, Henry Ford was a greater admirer of legendary inventor Thomas Alva Edison. Ford had worked for the Edison Illumination Company from 1891 to 1899, and Edison himself had encouraged Ford in the design of his first automobile. While Ford and Edison were never close friends, Edison remained one of Ford's greatest heroes. In 1925, Ford even bought Edison's former laboratory in Menlo Park, New Jersey, and had it painstakingly recreated in Dearborn, Michigan's Greenfield Village.

Ford had much in common with his idol. Thomas Edison had what his one-time employee and long-time rival Nikolai Tesla called (in a New York Times editorial written the day after Edison's death) "a veritable contempt for book learning and mathematical knowledge." Ford, meanwhile, famously declared, "History is basically bunk." Edison preferred experimentation to theory, relying on meagerly paid "muckers" to test and implement his ideas. Ford treated his engineering staff the same way; many Ford engineers had surprisingly little training, and their job was not to think, but to follow Ford's orders. For all that, Edison was widely considered America's foremost genius, and many people described Ford in similar terms.

By the mid-1920s, no one was more convinced of Henry Ford's brilliance than Ford himself. His confidence was understandable: although raised as a poor farmer, with little formal education, he had risen to become one of the world's richest men. He had put America on wheels, and he had revolutionized the science of mass production. In his book The Reckoning, author David Halberstam described a conversation between Ford and John Dahlinger (who claimed to be Ford's illegitimate son) in which Ford declared, "Young man, I invented the modern age."

Henry Ford
Henry Ford (1863-1947), circa 1919. (Public domain photo)

The consequence of Ford's tremendous self-confidence was a growing isolation. He surrounded himself primarily with yes-men, and the only qualities he truly valued in his staff were loyalty and obedience. Many senior Ford employees had no formal titles or hierarchy; they were directly answerable to Henry Ford himself. Ford was above all an autocrat. He could occasionally be talked into something, or tricked into changing his mind, but arguing with him was perilous. He was known to fire men just for seeming too bright, or having too many ideas of their own. Even Edsel Ford, Henry's only son, was not immune, sometimes suffering humiliating abuse for daring to voice an opinion his father didn't like.

It is often said that Henry Ford resisted innovation. He was stubbornly opposed to four-wheel brakes, and later to hydraulic brakes. He clung to beam axles on transverse leaf springs long after most of the industry had adopted independent front suspension. He hated sliding-gear transmissions -- in fact, he did not learn to use one until the late twenties -- and he introduced a conventional gearbox on the Model A only under great duress. While he often justified such recalcitrance in terms that sounded conservative, Ford was not so much afraid of innovation as he was unwilling to follow anyone else's lead. The reason Ford clung to the Model T's odd planetary gearbox, for example, is that he hoped to introduce a self-shifting planetary transmission (similar in principle to the later GM Hydra-Matic) that would have allowed him to leapfrog all rivals. In his own mind, Ford was a genius, and geniuses did not follow the crowd.

FORD'S RADICAL X-8

In the early twenties, Henry Ford's great dream was to develop a radical new car to replace the elderly Model T, which was dangerously close to outliving its usefulness. The planned "X-car" was to be powered by an eight-cylinder radial engine, an X-8. Ford worked extensively on this design from 1922 to 1926, but it never worked satisfactorily; while air-cooled radials were common on aircraft until the forties, the configuration posed insurmountable cooling and oiling problems for cars. Ford was not easily dissuaded, but in 1926, he finally admittedly that the X-8 was a lost cause. Later that year, he reluctantly approved the creation of an interim four-cylinder replacement for the Model T, which became the Model A.

1930 Ford Model A cabriolet front 3q
The Model A, introduced in late 1927, was Ford's first car after the Model T. Powered by a 201 cu. in. (3.3) four with 40 hp (30 kW). Unlike the Model T, it had a conventional three-speed transmission, essentially a miniaturized version of the one in the contemporary Lincoln.

Ford hadn't give up on the idea of a low-priced eight, however, and in 1928, he ordered engineer C. James Smith to start work on a V8 engine. That project took on a new urgency a year later, when Chevrolet introduced its first six-cylinder engine. Edsel Ford and production boss Charlie Sorenson both pushed strongly for Ford to introduce its own six, but Henry resisted. He grudgingly authorized some preliminary development work on an inline six, but the project's main purpose was to validate his disdain for that configuration; he was not interested in it succeeding. Ford would have a V8 or nothing.

THE BIRTH OF THE FLATHEAD V8

Despite his determination, Ford knew surprisingly little about V8 engines. In 1929, he ordered engineer Fred Thoms to acquire as many used eight-cylinder engines as he could find, with the purpose of taking them apart and studying their designs.

V8s were not terribly common in the late twenties and early thirties. Cadillac had used V8 engines since before World War 1, and Chevrolet had briefly had one in the teens, but most automakers preferred inline sixes and straight eights. Making a V8 run smoothly required a 90-degree vee angle and a 90-degree crankshaft with a counterweight on each throw, which was complicated and expensive. GM tried V8s with flat-plane crankshafts for Viking (Oldsmobile's short-lived companion make), Oakland, and Pontiac, but the resultant engines were rough and unrefined, multiplying the shake of an inline four-cylinder engine, rather than reducing it. Furthermore, casting the cylinder block of a vee engine as a single piece strained the manufacturing technology of the time. Most contemporary vee engine blocks were cast in three or four pieces and bolted together, making them even more expensive to manufacture and assemble. Developing a workable V8 for a low-cost, mass-production car was a challenging proposition.

Henry Ford did not make it any easier. Including Jimmy Smith's early work, he eventually had four different teams working on the V8, all under his personal supervision. Each team worked in secrecy, largely unaware of each other's efforts. Each was micromanaged by Ford himself, who often complicated the engineers' work with his arbitrary and sometimes irrational whims.

The initial Smith engine did not work out well, mostly because Henry Ford resolutely refused to allow the use of a water pump. In May 1930, Ford assigned Arnold Soth to start a completely new design, a 299 cu. in. (4.9 L) engine with a 60-degree bank angle. This had balance problems, and its lubrication proved to be a disaster, this time because Ford demanded that it run without an oil pump. Engineer Gene Farkas took it upon himself to design a suitable pump, which earned him a withering rebuke and nearly cost him his job. (Ford eventually accepted the necessity of pressurized lubrication, but apologies were not in his nature.)

By November, Ford abandoned Soth's engine and ordered Carl Schultz, Ray Laird, and Fred Thoms to start work on what became the production V8. Schultz, like many Ford engineers, had very little formal training in engine design. All the concepts came from Henry Ford himself. Ford dictated every detail, treating his engineers as little more than draftsmen.

The development process was driven more by trial and error than systematic planning. The engineers worked from sketches, rather than proper engineering drawings (mostly because Henry Ford could barely read engineering drawings), and they machined most of the parts themselves. They worked seven days a week, taking turns sleeping on the floor as they struggled to accommodate Ford's sometimes-impossible directives.

Schultz, Laird, and Thoms finally produced two prototype engines, one of 299 cu. in. (4.9 L)  displacement and the other 233 cu. in. (3.8 L). Both were 90-degree V8s with three main bearings. Like many contemporary American engines, they used an L-head, or flathead, layout, with both intake and exhaust valves in the block. The block was cast as a single piece, an operation that initially proved extremely troublesome; the scrap rate for early castings was nearly 50%.

flathead diagram
In a flathead engine, the intake and exhaust valves are located in the block, rather in the head, which is little more than a cover for the combustion chambers. Flatheads are cheaper and easier to manufacture than overhead valve (OHV) engines, but their thermal efficiency is poor, and their breathing (volumetric efficiency) leaves much to be desired -- intake mixture and exhaust gases have a torturous route in and out of the cylinders.

The V8 had a number of peculiar design quirks, most of them imposed by Ford himself. The exhaust was routed through the block to outboard exhaust manifolds, which made for tidy packaging and quick engine warm-up in winter, but contributed to persistent overheating problems. The cooling system had no thermostat, and the dual water pumps were fitted to the top of the block, where they attempted to suck hot water out of the engine, rather than pumping in cold water. The distributor, with an unusual integral ignition coil designed by Emil Zoerlein to Ford's specifications, was similarly troublesome, requiring the distributor to be completely removed for service. Ford also vetoed a dual-plane intake manifold, insisting on a simpler single-plane design that could not provide an even mixture to all cylinders. Such oddities were a product of Ford's blind faith in his own instincts, which was not always justified.

The bigger engine was eventually discarded, and Schultz and Laird de-bored the smaller V8 to 221 cu. in. (3.6 L), mostly to allow more mass between the cylinder bores. Laird subsequently devised an even smaller version of 136 cu. in. (2.2 L) displacement, which debuted in England in 1935 and in the U.S. two years later. Henry Ford committed to production of the new engines in December 1931.

Testing was even more haphazard than development. Supervision of road testing was usually assigned to Ray Dahlinger, whose main occupation was managing Ford's family farms. From a scientific standpoint, the tests had little practical value. The engineers complained that the road tests rarely provided any detailed or cogent information; even obtaining accurate fuel consumption figures was difficult. Dahlinger's testers were often brutal, subjecting cars and parts to terrible abuse, but just because a part didn't break didn't mean it worked well. Henry Ford was unconcerned. To him, the only meaningful test results were "goddam good" and "no goddam good."

Just as frustrating for Ford employees was their boss's capricious attitude toward secrecy. Ford was so worried that someone would leak information about the new engines that he barely allowed his engineers to talk to each other about their work. He nearly fired sales manager Fred L. Rockelman over a rumor that Rockelman had told Walter Chrysler about the V8s. Not long afterward, however, Ford himself proudly showed the prototype engines to GM president Alfred P. Sloan.

1934 Ford V8 engine stand
This is an early flathead, distinguishable by the number of head bolts: 21, rather than 24 for post-1938 engines. Note the unusual distributor, driven off the camshaft, and the simple exhaust manifold on the side of the head. In stock flathead engines, the exhaust for the left cylinder bank extends forward to a crossover pipe on the right side (not shown here), allowing the use of a single exhaust pipe and muffler. (Photo © 2008 Anders Svensson; used under a Creative Commons Attribution ShareAlike 3.0 license)

THE 1932 FORD MODEL 18 AND MODEL B

By the fall of 1931, rumors about the new engine were flying. Very few observers believed that the V8 was intended for Ford's low-priced cars, presuming instead that Ford was going to introduce a new middle-class car to bridge the gap between Ford and Lincoln. That would have been a logical move -- indeed, Edsel Ford had encouraged his father to do exactly that -- but the elder Ford had never had much interest in expensive cars. Lincoln, which Ford had purchased in 1922, had always been more Edsel's domain than his father's. Henry Ford had always believed the car of the future was one that farmers and working men could afford.

Ford's first public acknowledgment of the new eight was an interview with James Sweinhart of The Detroit News in February 1932, less than two months before the V8 went on sale. Henry Ford told Sweinhart that Ford shortly would introduce a new low-priced car with a choice of four- or eight-cylinder engines. The news shook the industry, and it did wonders for the morale of Ford dealers. Production of the Model A had ended in November 1931, but the new cars didn't arrive until nearly six months later, leaving many dealers with no cars to sell. (The four-cylinder Model B could have been available sooner, but even if Ford cared about the plight of his dealers -- which we doubt -- he was not about to dilute the impact of the V8 by introducing an identical-looking four-cylinder model beforehand.)

Although Chevrolet had overtaken Ford in total sales in 1931, Ford still had many loyal customers, and the prospects of an inexpensive eight undoubtedly drew many conquest sales. Ford dealers had 75,000 orders by March 5, and 100,000 more by month's end. When the new cars made their public debut on March 31, more than five million people swarmed Ford showrooms to see them.

The new Fords made a strong impression. For one, they were rather pretty, with styling reminiscent of the big Lincoln; we'll have more to say about that point shortly. They also had a number of welcome new features, including automatic spark advance and a new transmission with synchronized second and third gears. One important safety improvement was the abandonment of the Model A's cowl-mounted, gravity-feed fuel tank, which many states had rightly deemed a hazard.

The main attraction, however, was the new engines. The cheaper Model B had a much-improved version of the Model A's  familiar 201 cu. in. (3.3 L) four, rated at 50 hp (37 kW). The Model 18, meanwhile, had the V8, with an advertised 65 hp (49 kW).

As was customary for Ford, the new cars were still very affordable; in fact, the cheapest Model B roadster was actually $20 less than the equivalent Model A. The V8 cost $50 more than the B, model for model. In price, the Fords bracketed the contemporary Chevrolet, and undercut the four-cylinder Plymouth by almost $100. If that sounds trivial today, in modern dollars, it represents a difference of almost $1,500.

1932 Ford Model B front 3q
This is a 1932 Model B rumble seat roadster, distinguishable from the slightly more expensive cabriolet by its folding windshield. The Model B was nearly identical externally to the V8-powered Model 18, sharing its 165.5-inch (4,204-mm) overall length and 106-inch (2,692-mm) wheelbase, but was somewhat lighter and about $50 cheaper. (Photo © 2007 Don O'Brien; used by permission)

The four-cylinder Model B was anemic compared to its Chevrolet and Plymouth rivals, but the Model 18 was another matter. The flathead V8 was not dramatically more powerful than Chevy's 194 cu. in. (3.2 L) six (with 60 hp/45 kW) or Plymouth's 196 cu. in. (3.2 L) four (with 65 hp/49 kW), but V8 Fords were up to 280 lb (127 kg) lighter than either competitor, with a significantly better power-to-weight ratio. Britain's The Autocar found that a V8 Ford cabriolet could reach a top speed of 78 mph (126 kph), brisk business for an inexpensive car of the time. The Ford was nimble, too, although it was not particularly quiet or smooth.

Despite its sub-par acceleration, the Model B accounted for nearly 76,000 sales in 1932, compared to a little over 179,000 V8s. While the V8 was clearly the more popular of the two engines, its early production problems meant that there initially very few to go around. When the Model 18 went on sale on April 2, Ford had not yet built enough V8s to provide each of its dealers with a display model. Furthermore, while the V8's $50 price premium was eminently reasonable, it was still a lot of money for working-class buyers in the depths of the Great Depression, particularly for a completely new and untried engine.

1932 Ford Model B engine
The Model B's engine was a heavily revised version of the four used in the Model A. Its bore and stroke were the same, but it had a new crankshaft, larger main bearings, a higher compression ratio (a still-modest 4.6:1), and a bigger carburetor. Although Ford advertised it at 50 hp, its gross rating was 52 hp (39 kW), making it 30% more powerful than the Model A. (Photo © 2007 Don O'Brien; used by permission)

FLATHEAD TEETHING PAINS

If buyers were wary of the new V8, they had ample reason to be. Rushing an entirely new engine into mass production in only 16 months would have been daring even if the development and testing process hadn't been so cavalier. In a taped interview with Owen Bombard in the early fifties, engineer Larry Sheldrick lamented that Ford had basically used its customers to do the testing that should have been done by the factory.

1936 Ford DeLuxe roadster front 3q
The 1935-36 Fords were the last Fords designed by Briggs. Stylist Phil Wright designed the very successful 1935 model, while the 1936 car was facelifted by Bob Koto. Note the small grilles in the fender 'spats'; these cover the twin horns, included with the DeLuxe trim level.


The early V8's problems were extensive. Block cracking was common, and piston failure became almost routine. Oil consumption was often massive; one quart every 50 miles (76 km/liter) was not unusual. The fuel pump was prone to vapor lock in the summer and freezing in the winter. Overheating was a constant issue, particularly on the more heavily stressed commercial models.

Some, although by no means all, of these problems were rectified in the first year or two of production. Charlie Sorenson developed new casting methods that alleviated the block-cracking problems, while Henry Ford eventually relented on a few of his less-successful design demands, including the single-plane intake manifold and, by 1937, the high-mounted water pumps. Some problems were resolved by Ford suppliers, whom Ford persuaded to do a substantial amount of detail engineering.

By 1934, the V8, now sporting aluminum cylinder head with a higher compression ratio, was a reasonably trustworthy engine, although it was always more troublesome than the four. Ford continued to make running changes to the flathead throughout its lifetime, usually, though not always, for the better.

The teething pains did not affect the V8's popularity, which took off quickly once the early production delays had been resolved. Sales of the Model B tapered off quickly after 1932, and Ford dropped it entirely in March 1934. Ford sold its three millionth V8 in 1936. The seven millionth example came off the line in June 1940.

1936 Ford DeLuxe roadster  windwing
Wind wings were included on DeLuxe roadster, but not side windows -- note the snaps for the side curtains, not fitted here. This car wears an authentic Cordoba Tan paint job, with Poppy Red pinstripes. Cordoba Tan, incidentally, was the only factory color available for station wagons at this time.

THE BANK ROBBER'S CHOICE

Ford brochures claimed that "the first Ford V8 revised all conceptions of power, pick-up and flexibility in low-priced cars." That was true in 1932, and it became even more so as Ford began to address the engine's early problems. Along with greater reliability, the engineers found more power: 75 hp (56 kW) in 1933, 85 hp (63 kW) thereafter. (For some reason we've never understood, Ford claimed 90 hp (67 kW) in 1936, but returned to the 85-hp rating the following year.) While Ford never had a vast advantage over Chevrolet and Plymouth in rated horsepower, it was consistently the quickest member of the "Low-Priced Three."

1936 Ford DeLuxe roadster side
Ford cars grew steadily bigger throughout the thirties. The 1936 models were 182.8 inches (4,642 mm) on a 112-inch (2,845-mm) wheelbase, 17.3 inches (438 mm) longer and around 280 lb (127 kg) heavier than the '32. (That's one of the reasons hot rodders have long preferred the '32.) Starting in 1935, Ford's transverse leaf springs were mounted outboard of the axles, increasing the spring base, and lengthened, providing a somewhat softer ride. Brakes were still mechanical, a feature Ford advertised proudly as "the safety of steel from pedal to wheel."


Even in stock form, V8 Fords quickly found favor with performance-minded customers. The notorious bank robber John Dillinger preferred Fords for fast getaways, although a telegram he supposedly sent to Henry Ford, boasting that he could make any other car eat a Ford's dust, was apparently a hoax. Hot rodders were even more enthusiastic. People had hopped up Model Ts and Model As, mostly because they were cheap and readily available, but the V8 provided a much better foundation. For a modest investment of time and money, the flathead Ford could be made to produce substantially more than its rated output. By the late thirties, there was a growing cottage industry churning out performance parts for Ford V8s, ranging from camshafts and intake manifolds to more exotic modifications, like the overhead-valve "Ardun" heads developed by future Corvette engineer Zora Arkus-Duntov. Ford's smaller 136 cu. in. (2.2 L) V8-60, added in 1937, had fans of its own. Although it was underpowered in stock form, it later became very popular in midget racing.

The flathead's popularity only increased after the war. With buyers clamoring for new cars, a decent-running prewar V8 Ford could be had for as little as $15, part of the reason it became so ubiquitous in the postwar hot rod and custom scene.

In a later era, Ford Motor Company would certainly have promoted this sporty image, but Henry Ford was never interested in marketing or promotions, leaving advertising decisions to Edsel. While Ford ads of the thirties made decorous mention of the V8's "alert acceleration" and flexibility, they were just as likely to emphasize practicality, urbane road manners, or chic styling.

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In 1963, the Beach Boys immortalized the '32 Ford and its flathead V8 in song.

SIDEBAR: Edsel Ford and Bob Gregorie

The styling of Ford's thirties products was also Edsel's domain. Edsel Ford was a very different man than his father, which became both his strength and his downfall. Although he did not go to college, Edsel grew up in far more comfortable circumstances than his father had, and he was much better educated. Everyone who knew Edsel described him as soft spoken and reserved. Like his father, Edsel had great confidence in his own judgment, but he had little of Henry's temper or caprice. "I never heard Edsel Ford make a derogatory statement about an employee or a mean comment about anyone in any form," former Ford designer E.T. (Bob) Gregorie told interviewer Dave Crippen in 1985. "He could be annoyed, he could be aggravated, but he always handled it in a very gentlemanly fashion."

1936 Ford DeLuxe roadster rear 3q
This is a 1936 DeLuxe roadster, one of 21 different models Ford offered that year. It was originally priced at $550. Like many open cars of the time (and not a few coupes), it has a rumble seat  for occasional rear passengers.


While Edsel's even temper did wonders for his relationships with his employees, it did little to endear him to his father. Henry Ford had worked hard to give his son a better life, but he often feared that it had made Edsel weak and soft. Henry bullied Edsel relentlessly, even in front of other employees, apparently hoping it would somehow toughen him up. Longtime Ford employees and family friends were horrified by Henry's treatment of his son, and many of them thought it contributed to Edsel's early death.

Edsel was widely respected for his refined tastes. He sponsored Diego Rivera's Detroit Industry mural, defending its artistic merits even though he personally disdained Rivera's Marxist themes. The generosity of Edsel and his wife, Eleanor Clay Ford, eventually made the Ford Foundation one of the world's leading supporters of the arts.

With his fine aesthetic sense, Edsel had a much greater feel for automotive styling than his father did. The elder Ford was generally contemptuous of styling, so it became one of the areas in which he allowed Edsel a great deal of autonomy. The only time Henry actively interfered with Edsel's styling decisions was on the design of the Model A, whose roof Henry thought was too low. When engineer Joe Galamb raised it as Henry directed, Henry decided it looked awful, and let Edsel have his way.

1936 Ford DeLuxe roadster taillight step
Despite the Ford's modest price, its cars of this era had an abundance of interesting small details, like its stalk-mounted taillights and the neatly integrated step for rumble-seat passengers. Twin taillights were standard on DeLuxe models, but not on standard-trim cars.


Ford Motor Company did not have an in-house design studio until the mid-thirties. For Lincoln, Edsel commissioned coachbuilders like Dietrich, Brunn, and LeBaron to design bodies, writing lengthy, thoughtful letters explaining what he had in mind. Edsel and chief Lincoln engineer Harry Crecelius  licensed some of those designs as "factory customs," with production runs of 25 to 100 cars. Many early-thirties Fords, meanwhile, were designed by the Briggs Manufacturing Company and refined by Ford body engineer Joe Galamb at Edsel's direction.

The styling origins of the '32 Ford are obscure. Some accounts suggest that it was developed by Galamb, based on cues from recent Lincoln bodies. Others say it was styled by Ralph Roberts and his team at Briggs -- based, some allege, on a rejected Plymouth design. (If the latter is true, we suspect Edsel didn't know about it. While he was happy to borrow cues from Lincoln, he never showed any interest in stealing design elements from other manufacturers.) In any case, the '32 was an effective and pleasing design that became the basis of many future custom cars.

In January 1931, Ford hired stylist Bob Gregorie. Then only 22 years old, Gregorie had already worked for Brewster, Dietrich, and GM's Art & Colour section. Although he technically reported to Harry Crecelius, Gregorie really worked for Edsel Ford, who almost immediately put him to work designing the 1932 Model Y for Ford's British subsidiary. Gregorie's design went into production with minimal changes, and Edsel subsequently ordered draftsman Clare Kramer to scale it up for the 1933 and 1934 American Fords. (The latter was apparently a strong influence on Citroën's Traction Avant, launched in March 1934.)

Although the 1935 and facelifted 1936 Fords were styled by Briggs, Edsel was very pleased with Gregorie's work, which also included a sleek boattail speedster for Edsel's personal use. While on vacation in Florida in January 1935, Edsel called Gregorie and asked him to set up an in-house design studio to style both Fords and Lincolns. Within a year, the fledgling studio had about a dozen employees, recruited either from within Ford or from Briggs. Most were modelers or draftsmen; for a while, Gregorie was the only stylist.

Gregorie initially had a great deal of trouble with the engineering staff, which was nearly as contemptuous of styling as Henry Ford was. Edsel eventually convinced Charlie Sorenson to leave Gregorie and his people alone. After that, Sorenson became notably more helpful, setting up a separate studio for the design team.

1936 Ford DeLuxe roadster catwalk
Stylists call the area between the front fender and the hood the "catwalk." Stylish chrome-trimmed louvers add a racy touch, and help to keep the flathead V8 cool, a problem in hot weather. Note the tiny handle, which allowed the louvers to be closed in cold weather.


Although Ford's styling department was never as big or as powerful as Harley Earl's Art & Colour at GM, Gregorie and his group created a number of memorable and influential designs. The most famous are the Lincoln Zephyr and the original Lincoln Continental (which began as another personal car for Edsel), but even the workaday Fords of this period are quite attractive, a testament to both Gregorie's skill and Edsel's discerning eye.

All of this work took place with little, if any involvement by Henry Ford himself. Bob Gregorie told Dave Crippen in 1985 that Henry found styling frustrating. "He had no interest in that at all," Gregorie said.

1936 Ford DeLuxe roadster interior
Ford interiors were not fancy, even in DeLuxe trim, but the moddish banjo-style wheel (optional, even on DeLuxe cars) adds a sporty touch. DeLuxe cars had full instrumentation and an odometer, as well. Note the floor shifter (obviously with a non-stock shift knob). In 1940, Ford dropped this in favor of a column shifter.

THE LION IN WINTER: HENRY FORD'S DECLINING YEARS

Even with the V8, it took Ford until 1934 to pull even with Chevrolet in sales, and until 1935 to regain the number-one slot. Although Ford remained America's best-selling automotive nameplate until 1938, the margin was often narrow, and it didn't regain the top slot again until after the war. Ironically, Ford's greatest commercial strengths during this period were in areas Henry Ford either hadn't considered, like performance, or didn't care about, like styling. The V8 had been his last great accomplishment; Ford had lost touch with the market he once commanded.

Henry grew even more intransigent as he approached his 75th birthday in 1938, and there were signs that his stubbornness was becoming dementia. Although he finally consented to the use of hydraulic brakes, he wasted years on an abortive five-cylinder engine, rather than the six Edsel still insisted they needed. Edsel eventually ordered Larry Sheldrick to design a six-cylinder engine, but the elder Ford insisted on developing a competing overhead-cam design, still looking for something to reaffirm his engineering prowess. The OHC engine was a failure, and Sheldrick's six went into production in 1941, replacing the smaller V8. Henry never forgot what he saw as Sheldrick's treachery. Sheldrick was fired in the fall of 1943, after Henry discovered that he and Edsel had discussed ideas for postwar car designs with Henry Ford II, Henry's grandson, without Henry's permission.

1940 Ford station wagon front 3q
This 1940 DeLuxe wagon shows off its front-end styling, an awkward facelift of the lovely '39, with new sealed-beam headlights. Ford practice at this time was to use the previous year's DeLuxe styling as the next year's Standard, which left the 1940 Standard cars looking somewhat better than their more-expensive mates. Ford was the industry leader in station wagons in this period, although they still sold in modest numbers. Front-end styling is shared with the sedans, although the body aft of the cowl is obviously quite different.

Late in his life, Henry Ford became increasingly dependent on security chief Harry Bennett, who had been Ford's strong-arm man and union buster since 1917. Bennett fed his boss's paranoia for his own benefit, taking it upon himself to protect the old man from all enemies, real or imagined -- a category that conveniently included anyone who threatened Bennett's power or position. Henry gave Bennett enormous latitude, even allowing him to bully Edsel, whose health was increasingly poor.

Edsel had suffered for years from recurring stomach ulcers, and in 1942, he was diagnosed with stomach cancer. His condition deteriorated rapidly, exacerbated by a bout of undulant fever, allegedly contracted after drinking unpasteurized milk from one of the family's farms. He died on May 26, 1943, at the age of 49. Upon his death, his father resumed the role of president, the position Edsel had held since 1919. A week later, he appointed Harry Bennett to the board of directors.

Although Henry Ford hated Franklin Roosevelt and had little enthusiasm for the war, the Ford Motor Company was one of America's largest wartime contractors. One-time Ford executive William "Big Bill" Knudsen, who headed the Roosevelt administration's National Defense Advisory Commission, had dealt primarily with Edsel, and he was uneasy about the ramifications of Edsel's death. Even if Henry Ford had been entirely lucid, which was no longer always the case, he was almost 80 years old. If he died or became incapacitated, it was possible that Ford Motor Company would collapse, which would be strategically disastrous, or that control would fall to Harry Bennett, which Knudsen did not consider a palatable alternative.

Eleanor Clay Ford, Edsel's widow, and Clara Ford, Henry's wife, did not like that idea any more than Knudsen did. In August 1943, they arranged for Henry Ford II, Edsel's eldest son, to be released from the Navy. In December, the younger Henry officially became a Ford vice president.

The intention was for Henry Ford II, then only 26 years old, to become his grandfather's apprentice. Harry Bennett and Charlie Sorenson, however, made every effort to shut him out, constantly attacking and belittling him the way they had his father. His grandfather offered little help. By then, his trust in Bennett was unwavering, although Bennett succeeded in turning him against Sorenson, who was forced to retire in 1944.

Eleanor finally decided that she had had enough. She had watched her husband destroyed because he was too loyal to stand up to his father, and she was not about to watch the same thing happen to her son. In the summer of 1945, Eleanor and Clara Ford presented the elder Henry with an ultimatum: if he did not step down in favor of his grandson and allow Henry to remove Harry Bennett, they would sell all their Ford stock, which amounted to about 45% of the company's total shares. The old man was furious, but he recognized that he was beaten. He announced his resignation, and named Henry Ford II as his successor.

Henry Ford died on April 7, 1947. He had left his grandson a company in ruins, losing some $10 million a month. Henry Ford II, realizing that the magnitude of the crisis was beyond his ability, recruited former Bendix executive Ernest R. Breech as his executive vice president and de facto regent. Ford and Bendix subsequently hired a host of former GM executives and designers, as well as a group of bright young ex-military officers known as the Whiz Kids. They spent the next decade setting the corporation on a more orthodox, fiscally responsible, conservative course.

FORD AFTER FORD

Bob Gregorie did not last long at Ford after the death of his patron; he was fired in late 1943. In 1944, he returned at the request of Henry Ford II, but they never established the same kind of congenial working relationship that Gregorie had had with Edsel. Henry Ford and Ernie Breech were uncomfortable with Gregorie's postwar designs, and his tenure was short. He resigned in December 1946 and moved to Florida, where he became a yacht designer. Gregorie's final Ford designs were the 1949 Mercury and Lincoln.

The small V8-60 disappeared from American Fords after 1940, but it continued to be used by Ford's European subsidiaries. In 1954, Ford sold its French operation to Simca, which continued to manufacture the 2.2 L V8 until 1960.

The big flathead V8 remained Ford's mainstay well into the 1950s. From 1948, there was also a bigger, 337 cu. in. (5.5 L) truck version, also used in 1949-1951 Lincolns. American production of the flathead ended in 1953, although Ford Australia and Ford Canada continued to produce it for an additional year. As with the small V8, Ford subsequently licensed the flathead engine to Simca, which built beefed-up versions for military trucks until the early 1990s.

1953 Ford Mainline Tudor front 3q
This battered and rusty specimen is a 1953 Ford Mainline Tudor sedan, one of the last U.S.-market Fords to carry the familiar flathead V8. The newer inline-six actually gave similar performance and better fuel economy, but many buyers preferred the V8, which now claimed 110 hp (82 kW). (Mercurys had a 255 cu. in. (4.2 L) version with 125 hp (93 kW), but that version was not available in Fords, at least not as factory equipment.)

Even today, there remains a thriving business in flathead Ford hop-up parts, but Ford's subsequent OHV V8s never developed the same loyal following. In 1955, the new Chevy V8 captured the fancy of the hot rodder crowd, a market Ford didn't really reclaim until the 5.0 L Fox Mustangs of nearly 30 years later.

The reign of Henry Ford II, who retired in 1980 and died in 1987, was in many respects the diametric opposite of his grandfather's era. Under Henry II, Ford emphasized all the values Henry I had disdained, like marketing and financial controls; the company was fiscally responsible to a fault. The consequence, however, was the loss of most of the previous era's strengths. For all the company's newfound ability in product development, it rarely innovated in either styling or engineering. Its specialty models, like the Thunderbird and Mustang, were attractive enough, but the styling of Ford's bread-and-butter products was generally staid. Ford was good with little details, like double-sided keys and clever two-way tailgates for station wagons, but there were no more great leaps like the flathead V8. Ford no longer invented, it refined; it no longer led, it followed.

The tragedy of Henry Ford (and we are inclined to look at it as a sort of Greek tragedy) is that in some ways, he was a genius. He was hardly a great human being -- cruel and sometimes sadistic, an anti-Semite and a bully -- but many of his ideas about manufacturing and low-cost transportation were legitimately revolutionary. The problem was that he was not the kind of genius he thought he was; he was not Thomas Edison. The more he became convinced that he was, the more he blinded himself to his actual talents. The cost was horrifying. He destroyed his own son, almost destroyed his grandson, and came perilously close to ruining the company he had worked so hard to build.

It's tempting to wonder what might have happened if Ford had cultivated his staff and his son as allies, rather than treating them as servants, if he had not retreated into paranoid, self-justifying insularity. Some of his wilder ideas might well have worked, even if he himself didn't know how to make them work. Certainly, the fortunes of the Ford Motor Company would have been very different, and perhaps American business would have taken a different course, as well. Instead, Detroit -- and eventually the rest of the business world -- decided it had had enough of the stubborn engineers and contrarian entrepreneurs who'd built the auto industry, retreating to the comforting predictability and more manageable ambitions of accountants and finance men.

While we can't admire Henry Ford, we're inclined to think that the world needs visionaries, people who are willing to swim against the tide and create new paradigms. Sadly, the modern world has little place and less patience for such dreamers. In a very real sense, the irrationality and excesses of men like Henry Ford are to blame. In that, perhaps, his failure has become ours.

# # #

NOTES ON SOURCES

Nikolai Tesla's comments about Thomas Edison are excerpted from Nikolai Tesla, "Tesla Says Edison Was an Empiricist; Electrical Technician Declares Persistent Trials Attested Inventor's Vigor. 'His Method Inefficient' A Little Theory Would Have Saved Him 90% of Labor, Ex-Aide Asserts -- Praises His Great Genius," New York Times, 19 October 1931, New York Times Archives, http://select.nytimes.com/gst/abstract.html?res=F40B1EF8395F177A93CBA8178BD95F458385F9&scp=4&sq=Tesla%20Edison%201931&st=cse, accessed 26 October 2009.

Our account of Henry Ford's life, including his declining years, comes primarily from David Halberstam, The Reckoning (New York: William Morrow and Company, 1986). Our principal sources on the development of the flathead V8 were Michael Lamm's articles "Model A: The Birth of Ford's Interim Car," Special Interest Autos #18, August-October 1973 and "Henry Ford's Last Mechanical Triumph," Special Interest Autos #21, March-April 1974, both of which are reprinted in Terry Ehrich, ed., The Hemmings Book of Prewar Fords: Drive Reports from Special Interest Autos Magazine (Bennington, VT: Hemmings Motor News, 2001). Those articles were in turn based on tape-recorded interviews with engineers Gene Farkas, Fred Thoms, and Larry Sheldrick, conducted by Owen Bombard of the Ford Archives between 1951 and 1958. Additional information on the development of the flathead came from "The Life Cycle of the Ford Flathead V8: 1932-1953" (author unknown, May 2002, http://www.35pickup.com/mulligan/fhtime.htm, accessed 26 October 2009) and "SF Flatheads: History" (author and date unknown, SF Flatheads, http://www.sfflatheads.com/history/, accessed 26 October 2009).

Information on the Model B Ford came from Arch Brown, "1932 Model B Ford: Son of Model A," Special Interest Autos #130, July-August 1992, which is also reprinted in The Hemmings Book of Prewar Fords: Drive Reports from Special Interest Autos Magazine.

Information about Eugene (Bob) Gregorie, Edsel Ford, and the foundation of Ford's in-house design studio are from Gregorie's 1985 interview with Dave Crippen (David R. Crippen, "Reminiscences of Eugene T. Gregorie," 4 February 1985, Automotive Design Oral History Project, Benson Ford Research Center, http://www.autolife.umd.umich.edu/Design/Gregorie_interview.htm (transcript), accessed 25 October 2009) and Dave Holls and Michael Lamm, "Chapter 8: Edsel's Plaything," A Century of Automotive Style: 100 Years of American Car Design (Stockton, CA: Lamm-Morada Publishing Co. Inc., 1997).




Comments (11)
  • pennsycarfan  - Interesting article

    Very interesting article, and a nice contrast between the prewar Ford Motor Company and the postwar version run by Henry Ford II.

    After World War II, Ford tried to reorganize itself along GM lines, which saved the company from certain death, but could only take it so far. Mercury and Lincoln, in particular, didn't make much headway against Pontiac-Oldsmobile-Buick or Cadillac, respectively.

    Ford never seemed to want to spend the money to mount the sustained, long-term effort that would be necessary to grow those two brands into strong competitors.

    Two minor quibbles - Chrysler Corporation had knocked Ford Motor Company out of second place by 1933. Plymouth almost knocked Ford Division out of second place for the 1940 model year. Chrysler Corporation as a whole was the number-two seller for years; it wasn't until the 1952 model year that the Ford Motor Company really nailed down second place behind General Motors.

    Chrysler was hurt by dull styling and its refusal to bring out a true automatic transmission. (Ironically, just like Ford, it then went too far the other way as a reaction, while losing its traditional qualities. In this case, Chrysler pursued radical styling that worked at first, but at the expense of its traditional virtues - quality construction and comfort. Would love to see an article about the 1957 Mopar cars some time.)

    I believe that Chevrolet regained first place in sales by 1937, and held that position until either the 1954 or 1957 model years (depending on how the figures are tallied). Ford's V-8 appealed to the youthful buyer, with its performance, and the car's styling was generally more attractive than that of a contemporary Chevrolet. But the V-8 had a reputation as being "tempermental," and buyers were put off by the lack of hydraulic brakes (not adopted until 1939) and independent front suspension (not adopted until the "shoebox" 1949 Ford).

    The Chevy was the Toyota Camry of its day - competent, affordable and reliable. If it wasn't beautiful, it also wasn't ugly, offensive or dated.

    As for the 1940 Ford - that is the car that old car hobbyists and the hot-rod crowd have loved for years. If I recall correctly, it ranks right up there with the 1932 model in desirability, because of its styling, and its hydraulic brakes.

  • Administrator

    You make a good point about Chrysler; I was looking at brand/nameplate, rather than total market share. According to the figures I have (from Encyclopedia of American Cars), Chrysler (including all brands) was not consistently in the lead, but did edge out Ford several times, including 1933 and 1939-1940. The margin was not vast in the mid-thirties, because the public was not terribly fond of the Airflows, and because midprice brands were still not doing well, but once the economy started to recover a bit, Ford suffered from not having anything between a Ford V8 and a Zephyr. (That's how Edsel was able to convince Henry to let him start Mercury in 1939.)

    The figures I have show Ford on top (nameplate, rather than corporate market share) in '37, '46, and '49, although Chevy beat Ford by a really decisive margin in '40-'41, something close to 30%.

    I hope to do a story at some point on the early fifties "Hot Rod Lincolns," but I believe there was a lot of debate within Ford in the late forties and early fifties about where Lincoln should be aimed. Some execs really felt they should go after Chrysler, Buick, and the high-end Oldsmobiles, rather than Cadillac. And Mercury, of course, oscillated between being a junior Lincoln and a super-deluxe Ford. According to Bob Gregorie and Larry Sheldrick, Edsel had originally wanted to badge it as a Ford-Mercury, and I think people perceived it that way until well after the war.

  • 86er

    Excellent article, although I would quibble slightly about your line "Ford no longer invented, it refined; it no longer led, it followed."

    While they undoubtedly followed a conservative course in the mechanical sense, they were quite adept at creating new classes or niches of cars (pony, intermediate, personal luxury coupe, etc.) that GM slavishly followed in lock-step.

  • Administrator

    That is certainly true. On the other hand, between 1958 and 1975, probably Ford's richest period in terms of new product development, FoMoCo's market share and total volume changed remarkably little. Some of their product concepts (the Thunderbird, in particular) were very profitable and very influential, but if you look at the overall course of their business, it starts to look like they were mostly shuffling an existing pool of customers between different new products. That was particularly true of the Falcon and Fairlane, which cannibalized a lot of sales from Ford's full-size line. The Mustang, in turn, cannibalized Falcon sales, and the Maverick did the same to the Mustang. The size of the pie didn't increase, it was just being divided differently.

    Interestingly, that apparently became one of the issues that led to the firing of Lee Iacocca in the late seventies. Henry II had become suspicious of Iacocca, feeling that Iacocca was constantly browbeating him into things he didn't really want to do. The fact that none of Iacocca's ideas seemed to significantly improve Ford's market share became a bone of contention.

    I doubt that Henry I would have had any respect at all for innovation in product planning. In fact, he might have opposed it, because dividing your volume among five different products means higher costs (and thus higher prices) than having only a single product line. Naturally, if some of those products offer higher profit margins than others, it can still be worth it, but I don't think Henry Ford would have seen it that way; he would probably have called it a needless waste.

  • Bob Merritt

    Excellent article on a very interesting piece of auto history. I would still like to know the story behind Ford's use of aluminum heads between 1933-37. Was this to get more power through higher compression ratios from the low octane fuels then available? Were they the first manufacturer to do this? Did they revert back to iron heads due to costs, reliability problems, availability of higher octane fuel, or a combination of these factors?

    Another question--isn't the beautiful drop-top pictured a roadster rather than a cabriolet? I thought the cabriolets had roll-up side windows.

  • Administrator
    Quote:
    Another question--isn't the beautiful drop-top pictured a roadster rather than a cabriolet? I thought the cabriolets had roll-up side windows.

    You're quite right -- a particularly silly error on my part, since if you look at the image file names, they all say "roadster!" I've fixed it in the text.

    I don't know the details of Ford's decision to use aluminum heads. They were not the first, by any means (Marmon's 1932 V-16 was all aluminum). As for the rationale, I can only speculate, but Ford went back to iron heads at the same time Henry relented on his original insistence on a draw-through cooling system. That makes me wonder if the reason for using aluminum was that aluminum is a better heat conductor; it may have been easier to keep the engine from overheating on the higher compression ratio (with its existing, flawed cooling system) with aluminum than iron. I assume the aluminum heads were more expensive, so Henry may have eventually accepted that redesigning the cooling system was cheaper. They also backed off a bit on the compression ratio when they went back to iron heads.

    I don't know of any specific reliability issues, but carbon buildup was a fact of life for engines of that era, raising the engine's octane requirement as it got older. If you had an engine that was marginal on pump fuel when new, it would ping like mad after 20,000 miles or so.

    I don't think fuel octane changed significantly during the thirties (it did once the war started, but that was another matter). Fuel quality was highly variable, though, another problem for high-compression engines.

  • Paul

    Just a quick clue.

    "a veritable contempt for book learning and mathematical knowledge."

    Both Ford and Edison (and Steve Jobs... amongst literally hundreds of other innovators) were Dyslexic! Just look up the list of inventors who were Dyslexic!!

    It gives the kind of left field mental insight needed to innovate, but also makes reading slow and advanced maths close to impossible.

  • Administrator

    Ford being dyslexic would certainly explain his disdain of engineering drawings, but it doesn't change the fact that he was an insufferable autocrat. Not being good at something isn't really a compelling excuse for monomania...

  • Paul

    Aaron

    "While we can't admire Henry Ford"
    You're kidding aren't you?

    Then you go on say Ford and his 'excesses' are to blame for some imaginary a lack of tolerance for modern day "visionaries"??

    The whole story is written with such disrespect, for a man you don't know and have never met but who accomplished several orders of magnitude in his life time compared to yourself.

    Poor form mate!

  • Administrator

    I'm afraid I must quote Voltaire here: "We owe respect to the living. To the dead, we owe only the truth."

  • Ray Ruber

    Right on! I totally agree with you. I am 66 years old and Henry Ford has always been my ideal.....and he always will be.

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