Export sales, racing success, and the addition of the sedan brought about a healthy increase in total Familia Rotary/Mazda R100 production, which climbed from around 28,000 in 1969 to a peak of 31,328 in 1970, representing around 14% of Toyo Kogyo’s total passenger car production that year. The rotary Familia received a number of minor updates late that year, but it was now overshadowed by newer models, and sales for 1971 and 1972 dropped off substantially. The Familia Rotary models were withdrawn from Australia in late 1971, from the U.S. after the 1972 model year, and from the home market in 1973. The redesigned Mazda Familia that bowed in October 1973 was not offered with a rotary engine. Total production of rotary-engined Familia models was 95,891 units.
ROTARY RARITY: THE LUCE R130
Alongside the RX-85 at the 1967 Tokyo Auto Show was another prototype, the Mazda RX-87, a hardtop coupe loosely based on the Bertone-styled Mazda Luce 1500, which had debuted in August 1966. The RX-87 was decidedly Italianate, looking rather like a cross between an Alfa Romeo Giulia coupe and a second-generation Chevrolet Corvair two-door hardtop.
Under the hood, the RX-87 traded the 1,490 cc (91 cu. in.) SOHC four of the Mazda Luce sedan for a new 1,310 cc (80 cu. in.) 13A rotary engine. (The 13A was not related to the later Mazda 13B engine; it had different internal dimensions, where the 13B was a straightforward development of the 10A/12A series.) Unlike the Luce, which had a conventional front-engine/rear-wheel-drive configuration, the RX-87 mounted the compact 13A longitudinally ahead of the front wheels, driving a four-speed transaxle: It was Toyo Kogyo’s first front-wheel-drive car.
Christened Mazda Luce Rotary Coupé, or R130, the production version of the RX-87 went on sale in October 1969. The R130 was the largest passenger car Toyo Kogyo had yet offered, significantly bigger than the Luce sedan on which it was nominally based. The Rotary Coupé’s 13A engine had less power than the smaller engine in the Cosmo Sport L10B, 126 PS (124 hp, 93 kW) at 6,000 rpm, but substantially more torque: 127 lb-ft (172 N-m) at 3,500 rpm.
Like the earlier Mazda Cosmo Sport, the R130 had double wishbone front suspension (albeit with unusual rubber torsion springs rather than coils), front disc brakes, and a standard vacuum servo, but the FWD Luce’s rear suspension was independent, with coil springs located by semi-trailing arms. In keeping with its price — ¥1,450,000 (a bit over $4,000) for the base Deluxe model, ¥1,750,000 (around $4,850) for the air-conditioned Super Deluxe — the R130 was well equipped and luxuriously trimmed, with a hefty dose of sound insulation. Toyo Kogyo marketed the R130 as a personal luxury coupe rather than a sports car, but it had brisk performance and a claimed top speed of 119 mph (190 km/h).
The Mazda R130 was offered only with right-hand drive, and we don’t believe it was officially exported, although some eventually ended up in markets like Australia and South Africa. At home, the big coupe’s size, thirst, and high prices made it very rare. Only 976 were built before production ended in 1971. In October 1972, the R130’s place in the lineup was taken by a somewhat smaller, RWD coupe version of the latest-generation Mazda Luce, sold in some markets as the RX-4.
Surprisingly, Toyo Kogyo never offered another rotary production car with front-wheel drive. The company’s next FWD Mazda model, the 1980 BD Familia (323 or GLC in other markets), was offered only with conventional four-cylinder engines.
ROTARY EXPANSION
By 1970, worldwide interest in the rotary engine had increased dramatically, with nearly every major automaker seriously considering rotary power. That November, General Motors signed a $50 million licensing agreement, joining a list of licensees that included not only Curtiss-Wright and Toyo Kogyo, but also Alfa Romeo; Daimler-Benz; Porsche; and the military vehicles arm of Rolls-Royce, which was developing an unusual rotary diesel for main battle tanks. The main attraction was no longer the rotary’s light weight, smoothness, or mechanical simplicity, but its exhaust emissions.
Photochemical smog had been a growing problem in major urban areas for years, particularly in areas like Los Angeles, which is prone to atmospheric inversion layers. In the early fifties, scientific studies had linked smog to unburned hydrocarbons (HC) and nitrogen oxide (NOx) emissions from factories and motor vehicles. The state of California established the first limits on automotive emissions in 1959, followed in 1963 by the state of New York. In 1964, the U.S. Congress gave the federal government authority to regulate air pollution at a national level. The trend was not limited to the United States. Large Japanese cities had smog problems as well and there had been debate in the Japanese National Diet throughout the decade about the possibility of automotive emissions standards.
In December 1970, the United States enacted the Clean Air Act (sometimes known as the Muskie Act, after Sen. Edmund Muskie, D-Maine), which defined stringent national limits for automotive carbon monoxide (CO), HC, and NOx emissions, slated to take effect in 1975. (California had already implemented its own standards for NOx emissions, which took effect in 1971.) In response, Japan’s Environmental Agency proposed comparable regulations for Japanese vehicles along with a phase-out of leaded gasoline.
In both countries, the new standards triggered a political firestorm. Many automakers insisted that meeting the proposed standards was technologically impossible, particularly the new NOx limits. CO and HC emissions could be controlled by improving combustion efficiency or with add-on equipment like air injection, but NOx was a more difficult proposition, in part because some measures that reduced HC and CO (such as running very lean mixtures) actually increased nitrogen oxide emissions.
It was in this area that the rotary engine showed new promise. As a side effect of its combustion chamber shape, high surface-to-volume ratio, and relative low thermal efficiency, the rotary had greater HC emissions than did a comparable piston engine, but those same factors contributed to much lower NOx levels. (Nitrogen oxide emissions depend in large part on combustion temperatures, which are generally lower in a rotary than in a comparable reciprocating engine.) In fact, the Mazda rotaries were among the very few engines manufactured in 1970 that could meet the 1975 NOx standards without modifications. The rotary engine’s hydrocarbon emissions, meanwhile, could be brought under control with the use of a thermal reactor, which injected air into the exhaust stream to complete the combustion process. Toyo Kogyo had already developed that technology, which was included on all U.S.-bound rotaries.
I’ve always loved Mazda’s rotary cars. Fantastic article, and I can’t wait for part 2…
Great story looking forward to part 2. A friend in Tasmania had several of those bertone Luces nice cars the later models had the 1800 Capella engine.
Thanks for the Mazda rotary article. I’m looking forward to reading Part 2. Despite growing up around Mazda rotary-powered cars, I learned quite a bit!
It’s a real shame that no one can seem to lick the engine’s fuel and oil consumption problems. I have heard some discussion of Mazda using rotaries in hybrids, which makes some sense to me. Rotaries are so small and, on paper at least, elegantly designed.
Man, that Luce coupe is a looker.
I don’t know about hybrids, but Mazda has done quite a bit of development on a hydrogen-fueled rotary, which has been offered on a limited basis for fleet sales in some markets.
If the next-generation 16X engine materializes, Mazda is hoping to reduce fuel consumption substantially, in part by adopting direct injection. Still, since piston engines keep improving in that regard, as well, I don’t know that the rotary will ever match the reciprocating engine in specific fuel consumption. Some things can be mitigated (like wall quench), but other factors, like the combustion chamber surface area to volume ratio, are sort of the nature of the beast.
The Luce R130 is indeed a very nice-looking car. I’d never seen one before I started researching this story.
Very interesting article, well, as usual, Aaron!
The topic was somewhat forgotten in France after Citroën heavily invested in the technology, eventually failed to make it work and had to drop the project in the early 70’s. They had been so serious about it that the models developed in the late 60’s, the GS and the XM, were designed for a rotary. They had to hastily develop a reciprocating engine for the GS and make it fit in the engine bay that was not large enough.
The XM eventually was painfully fitted with a Peugeot engine.
Anyway Citroën was never able to design a good engine. This huge investment and its failure played an important role in the demise of the company.
Nick
“They had been so serious about it that the models developed in the late 60’s, the GS and the XM, were designed for a rotary.”
You mean the SM, don’t you?
I believe Nicolas was probably referring to the CX, which replaced the Citroën DS in 1974. I’ve never heard anything about the SM being intended for rotary power — of course the production cars had the Maserati V6 — but I think the CX was. The XM was the CX’s eventual successor, introduced in the late eighties.
Right Aaron, my pen slipped, it was the CX.
The XM was its successor.
The SM, stangely enough, was fitted with the (in)famous Maserati V6 even though Citroën had such a faith in the future of the rotary as the ultimate replacement of the reciprocating.
Nick
Timing may have had something to do with it. Citroën didn’t build the first M35 single-rotor cars until the fall of 1969, and as I understand it, they were essentially evaluation models, not yet intended for large-scale production. The BiRotor wasn’t introduced until 1974, about four years after the SM debuted. Even if Citroën were keen to give the SM rotary power, it probably wouldn’t have been ready until a few years after launch, even in a best-case scenario.
If things had worked out differently, I imagine Citroën might have added a rotary engine to the SM later, perhaps in a second-generation version for the mid-seventies. Of course, even if the Comotor engines had been more successful, the SM was not, and might have been dropped without ever getting a rotary engine.
For them the rotary was the future type of engine for all applications, just as well as they were persuaded they had a market for the SM.
With NSU, Mazda and others working on it it’s understandable.
Your article is very interesting by showing how Mazda made a success of it, or at least could partly make a living with it, well… that’s a success, isn’t it?
Strangely enough it didn’t catch on as an aviation engine either.
Nick
[quote=Administrator] Citroën didn’t build the first M35 single-rotor cars until the fall of 1969, and as I understand it, they were essentially evaluation models, not yet intended for large-scale production. The BiRotor wasn’t introduced until 1974, about four years after the SM debuted.[/quote]
Starting in 69 a limited number M35, and in 73 GS Birotor, were sold to selected, faithful (and masochist) clients but the engine proved such a burden to maintain that Citroën offered to buy them back and scraped them. A few people only turned down the offer. The maintenance contracts were canceled for them. The few models still in existence are now very expensive collectors’ items, the day dream of all the GS enthusiasts.
So there was actually a future for the rotary! ;-) As usual the car that nobody wanted became the car that nobody can afford.
Nick
The source I was looking at (John Hege’s The Wankel Rotary Engine: A History) suggests that Citroën had basically intended to buy back the early evaluation engines from the outset, which would make a lot of sense.
I don’t know about France, but in the U.S., automakers are legally obligated to provide parts support for production models for a specific period of time, typically 15 years — obviously not an appealing prospect for cars or engines that don’t end up in mass production! For that and other reasons, some automakers have tended to offer such evaluation vehicles only as a closed-end lease or other type of loan-out, with no option to actually purchase and keep the vehicle at the end; I assume that not actually selling it avoids triggering certain legal requirements.
The Europeans have basically the same obligations as the Americans. As far as I understood, the deal was under specific conditions and since Citroën offered to buy them back it could cancel any support for those who rejecter the offer. It’s stupid it didn’t keep one example for history.
Mazda is the only one who succeeded with a rotary over the years while all the others flopped.
Well done!
Nick
This is an interesting article as usual, I’m waiting for the second part. While you’re at it, how about an article covering GM’s attempt to build a rotary engine?
I thought about it, but in researching this article, I’m finding that detailed information about its development seems to be surprisingly scarce. While the development of the NSU, Mazda, and Curtiss-Wright engines is pretty well-documented, GM played it very close to the vest. To really do it justice would probably require talking to some of the engineers who worked on it, assuming that the people involved are still living, and willing (and able) to talk about the program.
No need to mourn it’s passing. A technological dead end. I don’t miss the
ffffttttt exhaust “note” of them at all.
Used to be a few about Brisbane, Delighted to see and hear that rust and enlightenment of the owners has made them almost extinct.
Good riddence. So it could rev to 5 digits.
BFD.
Wow, FANTASTIC article! Thanks for the great piece on Mazda, the detail and depths you go to are above and beyond. One of the best history-of-automaker stories that I’ve read. Thanks again!
Another great article Aaron. Really appreciating your narrative drive and level of scholarship. I’m starting to believe the R100/1200 body was designed by Bertone as well, but can’t verify. Do you know of any text that addresses the connections between the Italian design houses and the Japanese manufacturers in depth?
I so far haven’t found anything to suggest one way or another whether the first-generation Familia was done by Bertone, although it’s certainly plausible given that Bertone did the first Luce and the Luce Rotary Coupé in that period. Even if Stilo Bertone didn’t do the Familia or the first Capella, those designs have a definite Italian flavor, much more so than subsequent products of Toyo Kogyo’s in-house design studio, which feel more typically mid-seventies Japanese.
I really like that little sidebar referring how to calculate the Wankel’s full displacement. I know Japan has different regulations than the U.S. and that Mazda had no choice to only count one chamber for each rotor (Geometric Displacement) due to extra taxes being placed on “bigger” cars. Either way, I really hope Mazda brings their Wankel rotaries back to the streets, because that awesome RX-Vision concept needs to be on the roads
In retrospect could the prospects of the Rotary have been slightly improved to a certain extent had Mazda and not Citroen established the Comobil later Comotor joint-ventures with NSU, where the development of the Rotary follows a more developed Mazda like trajectory instead of the engine being prematurely released as was the case with NSU and Citroen?
Would that have been enough had it been feasible to largely butterfly away the poor reputation and resolve the issues of the early Rotary engines or would more changes have been required? Taking into consideration of course the current disadvantages of the Rotary would still remain.
This is one of those “could / would /should” questions. The “could” part is straightforward, at least technologically speaking; Mazda obviously managed to keep the rotary at least reasonably viable for many years, so there’s no technical reason the fruits of their efforts couldn’t have been shared across a broader consortium.
The “would” and “should” parts are more complicated. NSU-Wankel patent licensing agreements generally included technology-sharing provisions because NSU did not have deep pockets and figured that pooling research data would be the best way to advance the art. (Part of the reason GM’s patent license was so expensive is that GM didn’t want to participate.) Toyo Kogyo participated in that and probably contributed quite a bit to it. However, the way that knowledge was applied ended up being dictated by other factors, including a maze of different licensing agreements (like the one with Curtiss-Wright that affected distribution in North America), the concessions NSU minority stockholders wrested during the Audi merger, and the fact that the Comobil/Comotor project contributed to Citroën’s financial over-extension and eventual bankruptcy.
Would NSU stockholders have agreed to set up such a consortium or joint venture with Toyo Kogyo? Possibly, and in that area, the progress Mazda had made with the technology might have been attractive. Would Volkswagen have been amenable to it after the NSU-Audi merger? Harder to say; I don’t imagine that Volkswagen or Audi were terribly keen on Comotor given the NSU shareholder concessions, and Toyo Kogyo being involved in that venture rather than Citroën (or succeeding Citroën) would not have changed that part of the equation. The minority shareholder deal ended up signing away most of the opportunity to profit from the rotary, and Volkswagen still wouldn’t have been in a position to use the rotary in its own products. (I don’t think Toyo Kogyo would have been in a position (financial or political) to acquire NSU instead of Volkswagen.) The main point of change in that scenario is that Toyo Kogyo by then had sunk enough money into development that they were more reluctant to simply shelve it.
Should they have? It depends on a lot of things. If Toyo Kogyo had stepped in AFTER Citroën had been forced to bow out, the venture would have had to rebrand and might still have had a shaky image. There were customers who would have been interesting (AMC, to name one), but Mazda rotary combustion engines of the early seventies were still not without flaw, and the issues might have caused their licensees to jump ship early. (Toyo Kogyo commitment to the rotary had a lot to do with pride and the sunk-cost fallacy, to be honest.) Also, the OPEC embargo would still have really pressed the rotary’s limitations in terms of fuel consumption, which would have still hurt the project’s commercial prospects.
So, an interesting idea, but I tend to see it coming to a similar end.
Do not envision a joint-venture between NSU and Mazda in place of NSU and Citroen significantly changing things once Volkswagen acquires NSU and merges it with DKW/Auto Union to form Audi, what with the fuel crisis hurting the rotary engine’s projects in Europe. That said the NSU Ro80’s issues would have been largely butterflied away for one thing, though not sure if it would be enough for Volkswagen to actually consider a rotary model for say the 914 (as was experimented in real-life) if not a small mid-engined sportscar or some other vehicle (.
For Citroen there is one less contributor to its financial over-extension and eventual bankruptcy, leaving only one or few more elements (e.g. Project F, possibly acquiring Maserati for V6, SM instead of DS Sport, etc) to be remedied on its end without being involved in the Comobil/Comotor project. What Citroen goes from hereon is another matter, in the absence of the French government forcing Peugeot to acquire Citroen perhaps Citroen ends up increasingly entangled with Fiat or collaborates with one and more carmakers on a few joint-ventures outside of Fiat (e.g. Alfa Romeo? Subaru? both? etc).
Essentially the rotary engine in this scenario would be better regarded compared to real-life thanks to Mazda’s early tie up with NSU and a thorough development programme (instead of being prematurely released), yet ultimately undermined by the fuel crisis and only really considered worthwhile for sportscars.
The issue pertaining to the NSU-Auto Union merger (which is explained in more detail in the Ro80 article) is that Volkswagen ended up signing away the lion’s share of Wankel-related profits and agreeing that if it used the rotary in its own products, it would have to pay license fees like any outside customer. In the short term, that was a big win for NSU minority shareholders, but it probably contributed a lot to the eventual stagnation of rotary development outside Toyo Kogyo/Mazda. On the other hand, NSU’s survival WITHOUT a merger would have been very tenuous because they had also overextended their resources with the Ro80 and what became the Volkswagen K70. Whether Toyo Kogyo would or could have afforded a merger with NSU that would have obviated the need for the Volkswagen deal I don’t know; it would have been a politically complex situation, to say the least.
NSU was undoubtedly aware of everything Toyo Kogyo had been doing regarding rotary development, which to my understanding was a condition of the original license agreement. (I assume NSU would still have had to formally license technology subject to Toyo Kogyo patents, although I don’t think that would have been an insurmountable obstacle.) However, the problem they both faced is that each was exploring different solutions to the challenges involved (like the apex seal issue), and it wasn’t yet apparent what would work best. Toyo Kogyo didn’t attempt anything quite as daring as the NSU floating seal design (which was a brilliant idea undermined by inadequate development testing), but the differences between the earliest 12A twin-dizzy engines and the better-developed 13B found in the first-generation RX-7 are pretty substantial. It’s not that Toyo Kogyo was smarter or luckier than NSU in this regard; it’s that they kept working on it and refining their approach to factors like sealing and porting.
However, the upshot I assume you’re getting at is that an alliance between NSU and Toyo Kogyo might have resulted in a more lasting commitment to developing the rotary engine as a commercial prospect, with a Comobil/Comotor-style entity offering engines to other companies that were interested in the technology, but either couldn’t afford or didn’t want to spend the money on developing their own. The actual reason that didn’t happen was probably mostly that Volkswagen had very limited financial incentive to bother and Citroën, as mentioned, ran out of money. If Volkswagen were not in the picture (or the settlement with the minority stockholders had turned out differently), NSU survived on its own, and Toyo Kogyo took Citroën’s place as development partner, it might be plausible.
One other fly in the ointment with that scenario, though, is European hostility toward Japanese automakers. As much as the emergence of Japan as a major player on the automotive scene aroused horrendous racism and nationalistic furor in the U.S., that hasn’t significantly dissuaded Americans from buying Japanese cars, to the point that domestic automakers have more or less abandoned many segments of the market to the Japanese and Koreans. European markets have not been nearly so amenable, and even products Japanese automakers have designed specifically for Continental or British tastes have often been commercial duds. Applying that chauvinism to the early seventies, it’s also not hard to envision a scenario where Toyo Kogyo partnership in a Comotor-type JV ends up leading European punters and pundits deciding that rotary engines are too Japanese, which combined with the pressures of the OPEC embargo might also have been a death knell.
Volkswagen could have attempted to use the rotary in more niche segments like Mazda did with front-engined sportscars though mid-engined in Volkswagen’s case, otherwise Volkswagen could be a passive beneficiary at best upon buying NSU.
As it says in the Ro80 article, there was a lot of enthusiasm within Audi-NSU for the planned Ro80 successor, including some fairly serious talk of installing its 1.5-liter KKM 871/EA871 engine in the Audi C2. However, the minority shareholder settlement would have made using that or other Wankel engines in Volkswagen models fairly costly, which I think was a big part of why the whole plan ultimately didn’t go anywhere.